High-Hardness Materials - Continuous Finishing
Turning – Hardened material Continuous cutting, Workpiece hardenss from HRC55-65
| ISO | Material | Coolant | Grade | vc (m/min) (SFM) | ap (mm) (inch) | f (mm/rev) (IPR) |
|---|---|---|---|---|---|---|
 | Hard Turning Finishing Continuous cutting | DRY/WET | 450 | 40 – 200 130 – 660 | 0.1 – 0.7 .004 – .030 | 0.07 – 0.2 .003 – .008 |
| Industrial robot component | |
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 part diameter :
⌀60
⌀2.36 inches
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| NTK450 TNGA160404 TNGA331 |
30 pcs / corner
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| Competitor’s coated CBN |
15pcs / corner
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NTK450 achieved double the tool life vs. the competitor’s coated CBN insert.
Switching to CeramiX will result in a 70% reduction in tool cost per year.
| Gear | |
|---|---|
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 part diameter :
⌀150
⌀6 inches
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| NTK450 CNGA120404 CNGA431 |
200 pcs / corner
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| Competitor’s coated CBN |
200 pcs / corner
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NTK450 matched the tool life of the competitor’s coated CBN.
The result is a 50% reduction in insert costs for the customer.
| Holder part | |
|---|---|
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 part diameter :
⌀60
⌀2.36 inches
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| NTK450 VNGA160404 VNGA331 |
20 pcs / corner
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| Competitor’s CBN |
20 pcs / corner
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NTK450 matched the tool life of the competitor’s coated CBN. The result is a 30% reduction in insert costs with NTK450.
| Industrial part | |
|---|---|
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 part diameter :
⌀250
⌀10 inches
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| NTK450 TNGA160404 |
16pcs / corner
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| Competitor’s coated CBN |
20 pcs / corner
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NTK450 achieved 80% of the tool life compared to competitor’s coated CBN with the same cutting conditions.
Replacing the CBN with NTK450 will result in a 10% tool cost reduction for the customer.
For more information about this product, visit our online e-catalog, or download the catalog/product report